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Solvents Selection

Choosing the Right Solvent

Key differences between common solvents, solvency power, evaporation, and EHS considerations.


Solvency & Polarity

Match the solvent’s polarity to the resin and pigment system. Use Hansen or Hildebrand parameters to predict compatibility and avoid seed/gel issues.

  • Aliphatics: Low polarity; good for waxes and aliphatic binders.
  • Aromatics & Ketones: Mid/high solvency for many coating resins and colorants.
  • Alcohols/Esters: Polar options aiding flow and coalescence.

Evaporation Rate & Film Formation

Evaporation controls open time, leveling, and defect risk. Solvent blends balance fast dry (tack-free) with slower tails for flow and reduced orange peel.

Viscosity, Flash Point & Process

  • Dial-in application viscosity for spray/roll/curtain methods.
  • Respect flash point for booth design and storage class.
  • Check resin cut stability to prevent phase separation.

Compliance & EHS

  • VOC strategy: Prefer low-VOC or exempt solvents where mandated.
  • Toxicology: Review SDS; select safer substitutions when possible.
  • Waste: Segregate, label, and dispose via authorized channels.

Quick Selector

  1. Match resin/solvent parameters & pigment stability.
  2. Balance evaporation to climate and application method.
  3. Verify VOC, labeling, and transport class.